Efficient Production of Roti : How a Commercial Roti Conveyor Machine Works

The traditional process of making chapatis can be a laborious and time-consuming task, especially when large quantities need to be produced. A commercial chapati conveyor machine offers a solution to this problem, allowing for fast and efficient production of chapatis.

How a Commercial Roti Conveyor  Machine Works

The LABOFREE Roti Conveyor Heavy Duty Model is a highly efficient machine designed for commercial usage, producing up to 900 rotis per hour. The operator loads the dough onto the conveyor system, which moves it towards the rolling press plates. The plates are made of 4mm thick aluminum Teflon-coated plates, ensuring a consistent thickness and diameter ranging from 5 to 8 inches in diameter and 1.5 to 2.5mm in thickness. The heating system consists of two 1.5kW heaters and a conveyor with LPG four burners, consuming approximately 3.8 KW of electricity and 2.5 kg of LPG per hour. 

The machine is user-friendly, equipped with a digital control panel and is compatible with various flours, making it a durable, sturdy, and energy-efficient option for commercial use. Additionally, the machine can make semi-cooked pooris, except frying.

Efficiency and Productivity

The LABOFREE Roti Conveyor Machine – Heavy Duty Model is a highly efficient and productive machine for producing large quantities of rotis in a short amount of time. With a capacity of 900 rotis per hour, the machine is ideal for commercial establishments. The actual production capacity may vary depending on the operator’s skills. The chapati press plates, made of 4mm thick aluminum Teflon-coated plates supported with 22mm metal plates covered with SS 304 covers, ensure consistent thickness and diameter of each roti. 

The machine’s energy consumption is also efficient, with two 1.5kW heaters and an LPG four-burner conveyor system, providing a total energy consumption of 3 to 4 units per hour. The machine’s body and structure are made of SS 202 sheet panels with glass wool insulation, providing durability and energy efficiency. Additionally, the machine’s bearings are heavy-duty and high temperature grease-filled, ensuring long-lasting use.

The machine can work with various flours, including simple chakki atta, shakti bhog, aashirwad, or any branded flour for making rotis. Poori can also be made on this machine as a semi-cooked option, except for frying.

Technical Details of Commercial Roti Conveyor Machine

Capacity: 900 Chapaties per hr. (actual production depends upon skills of operator).

Size of chapati: 5” to 8” dia. approx

Thickness of Chapati: 1.5 to 2.5 mm.

Chapati press plates: 2 mm thick aluminum Teflon coated plates supported with 22mm metal plates covered with SS 304 covers.

Motors: 1 hp motor & medium duty gear box.

Heating System: Chapati rolling press is having 1.5 K. watt. X 2 no. heaters and conveyer with LPG four burners.

Control Panels: Digital panel (all medium duty parts).

Energy Consumption: Electrical heaters & motor consumes 3.8 KW (3 to 4 units per hour) approx. (power supply 220 volt (single/three phase))

Fuel: LPG gas burners consume 2.5 kg. appx. pr. hr.

Machine Size: 58” X 32” X H 60”, Wt. 215 KG (approx.)

Shafts & Sprockets: Made with mild steel & non hardened.

Body & Structure: SS 202 sheet panels .5 mm thick with glass wool insulation. and structure of 5 mm thick mild steel angles and food contact parts of 202 food grade stainless steel (conveyer flats and wire mesh of SS 202.)

Bearing: Bearings (Light Duty) with high-temperature grease filled.

Base Plates: 6mm & 8 mm base plates are used for gear mounting and press of mild steel.

Packing: Size of wooden boxes 34 x 76 x 48 Inches wt 260kg. & 22 x 24 x 24 Inches Ht. (wt. 60 kg) appx.

Flour for chapatis: Simple chakki atta, (wheat flour), shakti bhog, aashirwad or any branded flour can be used for chapatis. Poori can also be made on this machine as semi cooked except frying.

Benefits of using a Commercial Roti Conveyor Machine

LABOFREE commercial roti conveyor machine has several benefits, including increased production capacity, consistent quality, efficient use of energy, durability, ease of use, and compatibility with multiple flours. The machine can produce up to 900 rotis per hour, ensuring a large quantity of rotis in a short time. The uniform size and thickness of the rotis are maintained by aluminum Teflon-coated plates supported by metal plates and covered with SS 304. 

The efficient use of energy is crucial for commercial establishments, and the durable and sturdy construction of the machine ensures longevity. The machine is user-friendly, and the conveyor system allows for easy loading and unloading of rotis. Additionally, the machine can work with various flours, making it a versatile option for commercial kitchens.

Overall, a commercial roti conveyor machine is an excellent investment for establishments looking to increase their roti production capacity efficiently.

Frequently Asked Questions

LABOFREE : A commercial roti conveyor machine is a machine that automates the process of making chapatis, making it faster, more efficient, and less labor-intensive.

The machine can produce up to 900 rotis per hour, although actual production may vary depending on the operator’s skill level.

The machine can use simple chakki atta, wheat flour, Shakti Bhog, Aashirwad, or any branded flour for making chapatis.

Conclusion

A commercial roti making machine is a useful investment for any food service establishment that produces rotis in large quantities. It can save time and effort, increase productivity and efficiency, and improve the quality and consistency of the rotis being produced. With a commercial roti making machine, you can streamline your roti-making process and focus on other tasks in the kitchen.

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